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Inputs for DVD & CD Replication |
If you have a private stamper and intend replication, it's necessary stamper to be compatible with our Mould specification:
- Outer Diameter 138 mm – 145 mm
- Inner Diameter 22 mm + 0.01 mm / +0.005
- Thickness 0.3 mm - 0.01 mm
- Stamper rear side surface finish max. Ra 0.03 ?m
- Burr - free at inside and outside diameter
- Stamper rear side flatness max 0.3 mm
Mastering – Details about DVD input media
CAPACITY
- DVD 5 4.7 GB
- DVD 9 8.54 GB
- DVD 10 9.4 GB
INPUT CARRIERS
Input carriers used are the following:
- DLT Tape
- DVD-R (for none coded DVD 5 or DVD 10 only)
- DVD replicate (non coded) for DVD 5, DVD 9, DVD 10.
DLT tape
- Type III or III XT, IV.
- The tape must be in ANSI format, containing DDP or CMF.
- 1 DLT per DVD layer, i.e. 1 DLT for a DVD 5, 2 DLTs for a DVD 9 (layer 0 and 1),
- 2 DLTs for a DVD 10 (side A and B).
- Maximum image size (per layer): Single layer DVD (DVD 5 or DVD 10): 2 294 912 sectors maxi program length (4.7 billion * bytes) Double layer DVD (DVD 9): 2 084 960 sectors maxi program length per layer (4.27 billion bytes)
- In accordance with the ANSI format and the DDP 2.00, each DLT as each tape and file media must contain the following elements: Beginning of tape
- DDP ID
- DDP MS
- Control data of the lead-in (control.dat).
- Programmed data (main.dat)
- End of tape
The DDP files can be supplied on floppy disc.
DVD – R
1 DVD – R per DVD layer for single layer only, i.e. 1 DVD-R for a DVD 5, 2 DVD –Rs for a DVD 10 (sides A and B) For non-coded DVD images without anti-copy system (e.g. CSS). DVD- Replicate For non-coded DVD images without anti-copy system (e.g. CSS). Mastering - logotypes and bar codes Customer's logotypes can be put on the Inner Diameter (ID) band as well as barcodes. The graphic file for the logotype must be in two colors *.pcx or *bmp format, with size ? 6000 X 200 pixels. The graphics file could cover the whole ID circle or a part of it. * It's highly recommended to provide a print out of the graphics as it should appear on the stamper / replica We have also the possibility to produce graphics up to 16 colors grayscale
Mastering - pit-art
For an additional cost, pit-art or outer radius graphics can be produced outside the information area. The customer must provide *.pcx or *. bmp file with the graphics or text to be produced * (see below) The size and the resolution of graphics have to be negotiated with the Mastering facility.
Mastering - Stamper specifications
Thickness 290-300 ? m Centre hole diameter 22 + 0,01, 34 + 0,01 mm Outer diameter 138 mm Eccentricity < 30 m m Roughness Ra 0.08 – 0.2 m m Rmax < 1,6 m m All stampers will be tested before shipment and vacuum packed to ensure that the stampers leave our site in perfect condition. Mastering - backup archiving
It's possible to archive our customer's backup mothers for one year. We will also guarantee the production of additional stampers from these mother backups for a period of 12 months following the original production.
Mastering - couriers/distribtion
We operate with several couriers outside Bulgaria. FedEx, TNT, UPS, DHL.
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